- Feb 12, 2006
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- Disclosures
- Development Engineer-Mesa Boogie, Development Engineer-Genzler (pedals), Product Support-Genz Benz
An output transformer does 2 things simultaneously.Hey, Andy--I want to get in on all the education you're so generously providing!
A few posts ago you made mention of transformers saturating. I've not heard of that before. 'Splain, please.
First, it couples the signal across an air gap. Current flowing in the primary, which is wrapped around an iron/steel core, creates a magnetic field in the core that is then picked up by the secondary winding that is wrapped around the same core. This goes back to a fundamental electromagnetic rule of current being induced in wires intersecting a varying magnetic field (AC).
The second function of the output transformer is to match the plate impedance of the output tubes to the speaker impedance. Since the plate impedance may be on the order of 2000 Ohm's and the speaker impedance being 8 Ohm's, there is an impedance ratio of about 200. This principle is exactly the same as a mechanical block and tackle pulley, in the electrical model you trade off voltage for current and in the mechanical model you trade off force for distance.
The saturation issue I mentioned is caused by inadequate core material to maintain the magnetic field (which is what bucks infinite current flow in the primary coil). In transformer design (pardon the lack of precision as I am writing this on an I-device off the top of my head) the total magnetic field in the core due to the current in the primary coil is the magnetic flux. The core's crossection must be able to support the maximum flux required, and each core material has a different maximum flux density. So, total flux divided by core area = flux density, thus total flux and core material govern core size. The other factor governing core crossection is the fact that the material must support this flux at low frequencies. In practice, the core area increases as frequency decreases.
When the core saturates, the resisting field (that keeps the core from looking like a short circuit) collapses. The primary impedance drops and now the output tube plates are driving a much lower effective impedance. Since the transformer is no longer matching impedances properly, gross clipping occurs, along with a rapid decrease in damping factor (because of loss of transformer matching AND loss of any global feedback control)
So while it sounds like transformer saturation would make a good marketing term, in practice it makes for poor engineering and poor real world performance. That doesn't stop folks from attributing a magic tone to something totally technically unrelated...this actually happens all the time which creates urban myths and old wives tales.