One step forward, one step back....
Found that my nicely angled headstock face was very slightly out of square to the neck beam sides across the narrow dimension, my jig was very slightly taller on one side than the other, I guess. Arrgghhhh! Fixed the jig and re-cut headstock face, probably shaved another 1/32" off to get back to square. It still changes from flat to pitch right on the tuner side of the nut, so I guess I'm OK. Made another jig to cut the portion of the neck beam that gets attached to body wings down 1/8" to create the "ledge" the fingerboard sits on above the plane of the body.
I brought this up before, but the neck beam has a acquired a very slight (maybe 1/32") backbow as measured against my straightedge, roughly mid-span. Should this make me nervous? At this point I could:
1. Re-plane the top of the neck beam to get back to perfectly flat. This would suck, because then I'd have to re-cut truss rod, CF rod slots and 1/8" body cut down lower to compensate.
2. Clamp the snot out the neck beam to my jointer bed and glue in the carbon stiffener rods, hoping this will cancel the backbow.
3. Have a beer and don't worry about it, trusting that the double action trussrod will be able to level out any tiny backbow later on. I realize it needs to be dead flat when I go to level the frets.
Advise me, oh Wise and Powerful TBers!