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The Hossenfeffer IV Build

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My Ebay Special fret caul works like a dream, love this thing
Yf9UGoX.jpg

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I've been eyeballing one of those for some times now. See no reason why it wouldn't work just fine. I even see Tim Sway using the same thing on his YT videos.

Word to the wise: Avoid Icelandair if humanly possible. A fiasco of changed gates, missed connections, etc. And then, on combined 8 hours of flight time, they provide only water. You want a pack of peanuts? Pay me. Dried up microwave sandwich? Pay me. 9 euro please. Crappy little headphones? 5 euros. You want a pillow with somebody else's hair on it? See if somebody left one in the overhead. Flight attendants too busy yukking it up in the galley. Paris was predictably fabulous, I feel like I'm in Fun Withdrawl now, back to cold, rainy New England. More Shop Time, I guess. ;)
Sounds like JetBlue or Spirit. We flew Spirit to Chicago a couple years back and it was the same thing. You want water? $5 please! It was literally like that AT&T commercial where the airline hostess tells them everything is an added fee. :roflmao:

Sorry to hear about the Wuhan, hope you'r feeling better. I'm currently battling something, but according to my government issued COVID test, it's not the Wuhan. I still feel like crap tho, so I got that going for me. :meh:
 
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Neck carving finally under way after bandsawing off the waste. I like to start with a perfect flat at the back of the neck before I start cutting facets, which involves an excruciatingly finicky setup in my neck router box to account for the increased neck thickness from nut to heel. Lots of angled shims, trial and error, trying not to bend the neck out of straight in the box, etc. I don't know how other people do this, took me half the day just to set it up. Must be a better way! I'm marking facets with green tape, because I am friggin' blind. I know there are other ways to carve a neck, but this at least gives me the illusion of control and precision. A nerve-wracking process for me, only my third full neck carve. the first two are kind chunky in the "shoulders" right below the fingerboard, hoping to shape this one a little more comfortable in my hand.
LJb3rYw.jpg
 
Not much to see in my case, it’s just an opened top and ends MDF box around 36” long. Crude, like most of my jigs. I should make a better one. I’m sure Bruce Johnson has something ideal for the job, I’m still kind of a hack jig maker.
Yeah, mostly I wanna look at the bridge for the router and see how you did that part. The box is pretty basic, but the router bridge is the key.
 
Started neck carve. These builds take me so long, it's been two years since the last one, so I lose the benefit of exerience. That said, this one went pretty smoothly. Took me about 5 hours all told. I spent a lot of time getting the initial facets cut perfectly, the rest went pretty quick. I borrowed my son's Shinto rasp, and I'm a convert. The coarse side wasn't much use, tended to "skate" on the hard maple, but the fine side is excellent. Father's day Gift!

I use my knockoff Vinson neck Jig for this which keeps the neck from flexing while I carve it. Facet method per usual.
bKcJayJ.jpg


hsBqC96.jpg


oQ3QJ8g.jpg


y2PJiUp.jpg


0CjCN07.jpg

Still a lot of sanding to do, but that's the worst of it. This one is probably the thinnest i've carved yet, feels better in my slightly arthritic hands.
NW3iPat.jpg


Next up: making a brass nut
DNTZJP7.jpg
 
Started neck carve. These builds take me so long, it's been two years since the last one, so I lose the benefit of exerience. That said, this one went pretty smoothly. Took me about 5 hours all told. I spent a lot of time getting the initial facets cut perfectly, the rest went pretty quick. I borrowed my son's Shinto rasp, and I'm a convert. The coarse side wasn't much use, tended to "skate" on the hard maple, but the fine side is excellent. Father's day Gift!

I use my knockoff Vinson neck Jig for this which keeps the neck from flexing while I carve it. Facet method per usual.
bKcJayJ.jpg


hsBqC96.jpg


oQ3QJ8g.jpg


y2PJiUp.jpg


0CjCN07.jpg

Still a lot of sanding to do, but that's the worst of it. This one is probably the thinnest i've carved yet, feels better in my slightly arthritic hands.

Next up: making a brass nut
DNTZJP7.jpg
Very nice work, your keen eye for detail really shows in those closeup photos. That's some exceptionally clean binding!
 
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The neck carving jig is awesome. :cool:
It's actually my version of the Vinson Neck Jig, which is in turn a knockoff of the original wooden Stewmac neck jig for simulating string tension when leveling frets. I did a whole thread on it a few years back, and Bruce Johnson has built several versions over the years, but no longer uses. There are multiple opinions how much difference this makes on new basses, I can only say I've used it on three builds so far, and it seems to yield good results. The basic concept is that you string it to pitch, rotate into playing position to add gavity effects, flatten the neck, and then zero the dial indicators. When you rotate back to horizontal, everything moves a little, you use the attachments to get it back to zero. t's pretty finicky in practice, but I'll guess I'll keep using it. Plus it make a great neck carving jig.....:D
https://www.talkbass.com/threads/stewmac-matt-vinson-style-neck-jig.1253008/
 
I've reached the "pesky procedures that must be done" phase. First up was thinning my 1/4" thick brass nut blank to 3/16". I don't have access to an end mill, or really any metalworking machines, so per usual... I wing it. Put some masking tape on the blank at 3/16" thickness, mark the waste remainder with Sharpie, and grind all the black off with my belt sander and some files, burned fingers and all. Gotta be a better way...
Ry0JjB7.jpg


My el-cheapo "nut filing vise"
UG3RgIB.jpg


Marked the slots for Even Spacing center to center, E and G centers 1/8" from edge of nut. Thinking I probably should have gone 5/32" instead, but if it feels too close to the edge when I string it up... I'll be making a new nut.

Still way high, and slots will go deeper, but no point hacking this any further until I get the body wings glued on and the bridge set so I can string it up.
2U1zZKl.jpg


Mocked up the controls, that Freeway Switch just fits. Switch is pretty slick, just like a 6-speed stick shift. I made the cavity cover oversize in case I ever decide to add a battery for active electronics, a small nuclear fusion reactor, etc.
0aMLiTB.jpg

v728ksW.jpg

Once I get the pickup wiring channels fully sorted, no remaining excuse not to glue the wings on, maybe this weekend......
 
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I made the cavity cover oversize in case I ever decide to add a battery for active electronics, a small nuclear fusion reactor, etc.

My vote is for the small nuclear fusion reactor. I saw a YouTube video yesterday about how they are starting to use thorium instead of uranium in smaller reactors. More taste, less waste, or something like that. Looks great!
 
I've reached the "pesky procedures that must be done" phase. First up was thinning my 1/4" thick brass nut blank to 3/16". I don't have access to an end mill, or really any metalworking machines, so per usual... I wing it. Put some masking tape on the blank at 3/16" thickness, mark the waste remainder with Sharpie, and grind all the black off with my belt sander and some files, burned fingers and all. Gotta be a better way...
Ry0JjB7.jpg


My el-cheapo "nut filing vise"
UG3RgIB.jpg


Marked the slots for Even Spacing center to center, E and G centers 1/8" from edge of nut. Thinking I probably should have gone 5/32" instead, but if it feels too close to the edge when I string it up... I'll be making a new nut.

Still way high, and slots will go deeper, but no point hacking this any further until I get the body wings glued on and the bridge set so I can string it up.
2U1zZKl.jpg


Mocked up the controls, that Freeway Switch just fits. Switch is pretty slick, just like a 6-speed stick shift. I made the cavity cover oversize in case I ever decide to add a battery for active electronics, a small nuclear fusion reactor, etc.
0aMLiTB.jpg

v728ksW.jpg

Once I get the pickup wiring channels fully sorted, no remaining excuse not to glue the wings on, maybe this weekend......
Awesome build! Keep up the good work!
 
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I’m a little embarrassed about the state of the walnut on the back, I must have been dragging it around on bolt heads or something. I have those foam pads you see on the background, just need to start using them earlier in the build. Gonna have to steam the worst dings out!


Road worn on the back only. A new feature worth at least a few extra bucks! :D