Don't worry, your knowledge of necks is far beyond mine, so maybe we should kick you out? JK.me too. That's how I learned the problems with nut buzz. I am learning more about your abilities each time we have one of these discussions. And i learn a lot that i hadn't thought of from reading your postings. We may soon have to kick you out of your own club for being far beyond mediocre.
And yes, if filing nut groves into a U rather than a V you definitely need to be mindful of the string size. too big is indeed worse than too small. I filing into a "v" i would say make it a wide shallow "V" rather than a deep narrow one. Also the grooves in the nut and the heights of the bridge slots need to match the curve of the fretboard. It is common for new builders or even players who set up their own instruments to have the heights at the bridge and nut the same for all strings.
I now make all my own nuts. Even when i buy a neck rather than fabricate it, the nut is almost always plastic. so first thing always i do is remove the nut, and cut my own out of natural bone. then i go over every fret with a fret scale and straightedge to make sure the frets are perfectly consistent. I even check the binding. In just the last year, I started to inspect every part of a neck as carefully as if i built it. one brand new neck didn't seem quite right to me, so i removed the fretboard and added two carbon stiffing rods, one on either side of the truss rod (each in their own slot cut to be a tight fit). then reattached the fret board.
Why pay such close attention? because when i started to learn to do inlays, i had to remove the frets so that i could sand the contours properly, then install new frets. In taking one apart i found all sorts of problems that could exist and never be found until they manifested a problem, maybe years later. A year ago this wouldn't matter to me because the necks I bought were better than I could make anyway, not true anymore. Although i did make a lot of firewood in the shape of bass necks in getting there.
I know my fair part of setting things up, many years of experience and making basses myself is obviously an advantage. Also the fact that I play DGCF always, plays its part in changing certain parts of the bass to have it correctly setup. It still is a biblical study though.
But there is one drawback...

