So I kept putting on coats of Tung oil until my new tuners arrived, about 10 coats in all. Installing the tuners was easy, the ultralites lined up exactly where the grovers did, no new holes.
I broke three brass wood screws installing the bridge. One I was able to extract with a vice grip. the other two had to be drilled and filled. One I could understand, but three, I must be ********. Though I measured the bridge perfectly, when the first screw went in, it shifted the orientation about 1mm towards the E string. The string alignment is not perfectly symmetrical, but I actually prefer a little extra space for the G string, as I sometimes pull my G string off the board when I get frisky. It feels good and sounds fine, so I'm gonna leave it as is.
I had to bring down the nut slots significantly. Using a paper clip as a guard worked well again, and the nut filing was a success. My biggest relief came when I first strung her up, and found the fingerboard leveling to be wholly acceptable. I can't find any buzzes or dead spots, whether I pluck hard or gently. This was huge for me, as every other attempt to level the board has been met with 70-80% success, only to be completed by a luthier.
The first attempt at wiring was a disaster, I'm still not quite sure why. There were conflicting instructions to be found, and I think I misread the cap value for the tone, when I raided my work's tech shop. But even after I took the tone knob out of the circuit, it was plooked.
So I started over tonight, new pots, a tone cap from another wiring harness, and a new output jack. Electronically it's perfect. I'm trying a DiMarzio model J for the first time. I don't have my regular rig so I can't be sure, but I think it delivers as promised, more mid and upper mid bite than the Barts, and a little higher output. The bad news is that the pots I got tonight are the larger sized ones, and I had to install the control cover in a slightly different orientation, which caused my very careful grain alignment to go off. ARGGHJHHHH. Hopefully the sexy redwood burl knobs will distract the eye.
So while it was somewhat frustrating pulling this one together, the end result is that I love the color and shape of the body, the feel of the neck, the sound of the pup and the bass overall, and the brass bridge. I also added gold strap buttons to further the color scheme. I just need to find brass screws for the cover plate, and black screws for the pup. The black ones that came with it are too long.
Once my Traynor head comes back from the tech, I'll really know what this puppy sounds like. Til then I will fine tune the setup, and start having fun with it.
JBY