Hi BB,
I know of at least one other case where a Delrin adjuster broke. It's a shame because they have a nice "lubricated" feel to them, like lignum vitae. Bill Lakefield, luthier, started making Delrin adjusters with an aluminum insert down the length of the shaft. Not sure if he's still doing that...
Although the OP is back to 1/4" aluminum and a Lifeline, you need to be careful when assuming a pickup will fit with wood adjusters. Some wood adjusters are so large that a Lifeline (even an XL) is out of the question.