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30” Scale Compact Semi-acoustic Fretless Bass Build

The back story; a rather severely "pulverized” collarbone incident a few years back left me with discomfort when playing my normal 34” scale bass (or my upright, obviously…) for any length of time. Bass isn't my primary instrument, but I've put in a few years as a paid bass player in a few bands and fill in occasionally if the gig seems like a good fit. I discovered the only way to get through an entire gig comfortably was to capo up a few positions on my fretless, and I soon realized a “short scale” bass was going to be necessary if I wanted to continue playing with any level of comfort involved. Hence, this project.

As background, I've only built two electric basses and a couple of EUB's in the past, but I've actively built instruments of various types for many years and maintained an educational website dedicated to musical instrument construction for close to 20 years. I had provided instrument plans and instructional materials for many years but I have since “retired” and dropped my website permanently mid-2016, although some of the free informational material is still available through the Internet Archive Project (Wayback Machine) here:

Bluestem Strings Home

This topic is meant to archive my latest compact bass project start to finish, with the intention of passing along a few of the details of how I build in a relatively small home shop using relatively modest tools. I'm really all about “frugal”, so I think my methodology may be of interest to a few of you who have more modest shops. In some cases I'll show a couple of different ways of doing the same thing to possibly stimulate your “Hey, I can do that...” D.I.Y. gene.

NOTE for 2021: I have since posted a "Short Scale Fretted P Bass Build" that can be found at the following link if that's more to your liking.

Building A Short Scale P Bass

Since I no longer have my own dedicated server space I'm going to do the best I can to do this topic in a way that will keep photos linked to the discussion, and depending on the level of interest I'll have to make a judgment call on how lengthy the entire topic will be and the level of detail that folks might be interested in. I'm not new to doing “photo-logged” topics, so I know the number of photos that might end up here. Still, I'll try to cover as many details as possible without getting overly verbose. I'll try to stick to explanatory text followed by a photo as a convention for my entries. Hopefully there will be some discussion generated during the process that I can participate in. I DO hope it will be a free-for-all discussion; isn't that the whole purpose of the D.I.Y. ethic?

For anyone who might want to try their hand at this design I'll provide the full plan as a pdf, as well as pdfs that can be printed out and tiled to make full size patterns where necessary. When I had my own server space it was no problem to just provide a download link, but for a TalkBass discussion I'll have to figure out a way to do that, so bear with me. I'll include the plans as a direct pdf attachment directly to the discussion, although I may have to do something like a Dropbox link. That will have to wait until I work through all the little things that may or may not pop up that might require changes to the basic drawing so I can distribute it in a complete and tested form.

I'm also doing the posts at a rate that doesn't make it overwhelming for either me or anyone following the topic.

I have a few specific ideas that I want to integrate into this build, so I'll have to do the basic design work with that in mind. Beyond the 30” scale and tape wound strings I'm also working to create as much acoustic energy as possible that will mechanically couple to the bridge transducer to be ultimately amplified. I'm doing this by creating a body from 1/4” thick carved solid wood plates applied to a central body section having a large portion of its center open to create the acoustic chamber. I'm aware that this runs counter to the conventional logic of having a solid central portion from neck to bridge to create maximum sustain, but I'm really going for more of an upright bass tone for this design.

Toward that goal, I'm applying string energy directly to the top by way of the piezo-equipped bridge and picking up some of that body resonance back through the bridge piezo to create the output signal. That's part number one of the formula, the second is having a completely independent magnetic signal available to use as is or to combine with the piezo bridge transducer if that's desirable.

Since the amount of acoustic energy created by the top plate is going to be limited I'm going to have to use a mounting option for the pickup other than attaching its mass directly to the top, which would severely limit its ability to create acoustic energy. I'm going to solve that by attaching the pickup to the back plate and have it extend through an opening in the top plate, basically floating the magnetic pickup.

In any case, I know I'm going to get a perfectly functional bass out of this and the jury will remain out on exactly how well my ideas work out until it is finished and used with an amp. On that front we shall see.

I need something to officially call this and some specifications to work up a plan:

Bluestem 30 Semi-acoustic Fretless Bass

Compact design with 38” overall length and 30” scale length
Walnut body with chambered central layer between carved top and back plates
Top plate features mirrored bass clefs as sound ports
Strings retained by body with recesses to house ball ends
Hip Shot Ultra-light tuners
Ebony headstock overlay with inlaid mother of pearl logo
Walnut neck with two way truss rod
Lined ebony compound radius board with small position markers and side dots
Completely independent pickups with separate 1/4” output jacks
Single magnetic pickup with top mounted volume control
(magnetic pickup used here is a Guitar Fetish MM style because it's in the spare parts box)
L.R. Baggs Element active pre-amp under saddle transducer with top mounted volume control
(under saddle transducer used here is a Baggs Element because it's in the spare parts box)
Recessed Dunlop Strap-loc strap buttons
Black nylon tapewound strings ( LaBella 760N .060”, .070”, .094”, and .115” )
Gator 4G gig bag

Having built “non-standard” designs in the past, I knew it was preferable to obtain a standard type of gig bag prior to finalizing my build parameters to make certain that there would be no difficulty for others to find an inexpensive and appropriately sized high quality gig bag. I also have a local sawyer that I work with, so the walnut I'm using was cut a few years ago from a neighbor's farm and stacked in my storage area for drying. Since I'm “frugal” I chose my stack of walnut to build with.

Why “Bluestem” on the headstock? It's a custom logo left over from my days of making custom lap steels. Andy DePaule at Luthiersupply.com supplied me with batches of these and I use one occasionally just so the leftovers don't go to waste. I also get to demonstrate how to add an inlay into the headstock overlay using a unique (and easy) method.

1. The idea is to turn what's shown below into a bass. A bit of research, digging into my spare parts box, and a few orders for stuff I didn't have on hand. Sweetwater for the Gator 4G bag, TubeDepot for the full size high quality 25K pot that will replace the tiny soundhole mount volume control for the Baggs Element under saddle pickup and preamp system that I already had in my spare parts box. Special thanks for answered questions, LaBella Black tape wound strings, and Hipshot tuners goes out to Jason from BassStringsOnline.com. What a guy!

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2. Next up was a bit of computer time to draw up the plan with CAD software. I've been using CAD for quite a few years, so it wasn't difficult. The body design started by importing a photo of one of my favorite bass designs, scaling the photo and then tracing a curved line over it for a basic shape. I then modified the body shape it to suit what I wanted in the final design. It's easy to do with CAD, as you simply grab a few points along the body shape and move it to get what you want. The asymmetric headstock design was copied, pasted, and re-sized from a plan for a banjo design I've been recently working with.

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Edit: For those wishing access to the final version of the plan shown above, it's available as a PDF attachment in post #77.

3. I converted the body portion of the drawing into 4 pdfs (I'll supply them here later, of course) that could be printed and assembled into a full size body shape template. This was traced on some scrap plywood to make the full size template. It is also used to hold the arched body for some of the work. The full drawing has the body superimposed over a 18” by 12” grid if someone would want to reproduce the body shape “old school”.

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I'll post more as time permits!
Do jump in and let me know if there's any interest.
 
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Love it !! Walnut/ebony is a wonderful combination.

Give a Rob Allen Mouse a test drive if you can. Beatiful execution of 30" fretless chambered bass.
Not possible for me, but I love Rob's sense of design. The Mouse certainly was part of the inspiration for me when I started gathering up my laundry list of design points I wished to incorporate. I have a chambered Tele and wanted to do a bit more with the semi-acoustic concept with this bass as I don't think the chambering contributes much, if any, tonal variation to an instrument once you have a solid central section incorporated into the design.

Walnut / ebony is at the top of my choices both to work with and for the look.
 
4. I use a Wagner Safe-T-Planer for ALL my planing as well as many other wood shaping tasks. I've been using the Safe-T-Planer exclusively for something like 30 years. I owned a couple and inherited my dad's three along with extra cutter insert sets. It's a shame the original isn't still produced. In the photo I'm converting rough milled lumber to usable stock.
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5. The template is covered with packing tape strips and the body is assembled directly on the surface, the first piece held down by double-faced carpet tape. All the other pieces are cut slightly oversize and edge joined to the previous sections.
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6. The top surface of the body's central section is planed flat and true with the Wagner Safe-T-Planer.
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7. The template is pried off and the rear surface of the body is planed flat and true after carpet tape and packing tape residue is removed.
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8. The exact profile of the body is transferred to the blank by tracing around the template.
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9. The body shape is cut close to the desired shape with the band saw. I cut intersecting lines about 1” apart along the blade path. My saw is fitted with a 3 tpi 1/2” wide skip tooth blade that I use for everything. The tangent cuts allow the wide blade to more easily follow the desired path.
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10. The inside cavity shape is formed using an 80 grit drum on a vertical oscillating spindle sander. I purchased this sander several years ago on sale for around $100 and it's become an often-used tool in my small shop.
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More later, thanks for checking 'em out!
 
FYI, StewMac is making a Safe-T-Planer now...

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Thanks for the ideas, Beej. I'm always looking for an exact replacement for the Wagner Safe-T-Planer but unfortunately the Stu Mac version is not the same tool as the cutters are NOT designed to be sharpened. The cutters have two cutting edges and then are designed to be replaced; a very expensive option for a rotary planer. The Wagner design can be easily sharpened dozens of times before the cutters become unusable, and came with the special white wheel to sharpen the cutters, which were manufactured from air-hardening steel that could not be damaged from over-heating while being sharpened.

Why Stu-Mac couldn't gain the patent rights to Wagner's original design and re-create it remains a mystery to me, although it may be because they want to give the impression that their version is better than the import knock-off that has been marketed consistently since Wagner stopped manufacturing as a result of the retirement of the owner. The other reason may be the steady sales of cutter sets at $27 a pop. Planned obsolescence can do wonders for your bottom line.
 
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11. Re-sawing walnut using my Delta 12” band saw fitted with a 3” riser. I occasionally have need to re-saw and this setup allows me to re-saw up to 9” wide. My saw works fine for this, and my rule is to have tools that I can move around the shop easily by myself. A larger saw wouldn't meet these requirements, so I'm perfectly happy with my 12” Delta. The secret to re-sawing is the right blade, as detailed in step 9. I buy my blade stock in bulk rolls and I have a 220 volt blade welder so I can throw a new blade on for about $5.
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12. When re-sawing be sure to mark your boards to make it easy to open them as book matched sections.
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13. I edge jointed the top sections by using a GOOD milled edge cast aluminum level to guide the router. I purchased this level about 30 years ago expressly for these types of uses, so it gets careful treatment to make sure it remains accurate and straight.
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14. The sections are glued using my panel gluing jig. It is easily configurable to accommodate any use I have for it. The wood wedges at the bottom are tapped with a pair of small hammers to apply clamping pressure.
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15. Planing the panel to proper thickness. Here you can see (ideally you can't see...) the glued joint in the two panels.
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16. Contour lines (they come printed on the CAD pdf printouts) are transferred to the top one section at a time and the top contours are formed using the Safe-T-Planer. This is a simple, and somewhat fun, process. Notice that I use drill bit shanks to precisely set the depth of the planer cuts.
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17. After the initial contours are cut I draw guide lines along the center of the contours and cut an additional step along these drawn lines. This makes forming the contours a bit easier in the next step.
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18. Here I'm “connecting the dots” by sanding (carefully!) with a 4” right angle grinder to blend all the steps into a smooth and continuous shape. The sander is fitted with an 80 grit sanding disk.
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19. Everything is smoothed and refined using a 5” random orbit sander fitted with a 220 grit hook and loop disk. I use 220 for everything and don't bother using different grit selections. Rough sanding is just a bit slower, but it makes it very easy to keep my supply of 220 disks stocked up. You can purchase Mirka Gold disks in bulk for less than $20 for a boxes of 50 on the internet.
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20. No, I don't need to sit down… I'm sticking this photo in to show a joinery technique that I sometimes incorporate into furniture designs. I call it a wave joint; it's super easy and results in PERFECT joints, so I'm going to use it on the back plate to demonstrate how it's done. You're gonna like it…
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21. A long reverse curve is made in a template and used to lay out the cut that will be made with the band saw to create the wave joint.
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22. The sections to be joined are first glued together with overlapping joints that will accommodate the width of the cut which is drawn with the assistance of the template.
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23. The band saw is used to make a slow and smooth cut along the curved joint line.
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24. The waste area to the sides of the cuts is removed by cutting away the majority with the band saw. I remove the small remaining protruding overlapped area by using the Safe-T-Planer.
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25. Two filler strips to insert between the joint lines are cut from a contrasting wood, mahogany in this case. The secret to making this joint fit together so well is to size the filler strip to the exact width of your band saw blade cut. The oscillating spindle sander brings the strips down to this dimension easily.
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26. The filler strips are checked for size in a scrap of wood that has been cut to produce a matching band saw kerf.
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27. All the mating surfaces get a coating of Titebond Original and the sections are mated together. I'm showing an alternate method of clamping the sections together, application of clamping force being done with small wood wedges driven in with a small hammer. Quick-n-easy!
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28. The rear plate is leveled with the Safe-T-Planer. The remaining swirl marks will disappear with a bit of sanding.
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Interesting methods for sure. Nice to see what can be done with less tools than what I have access to. Please keep posting the progress.
Thanks, your comments appreciated, of course.
Yes, my M.O. is to do good work using the minimal outlay for tools. I also like to throw "unique" approaches out that might not be generally used. I'm all about simple...and cheap!.
 
29. The outline for the rear plate is sawn out 1/8” oversize using the same method that was used to saw the outline of the top plate.
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30. The contour steps are created using the same process used previously in step 016. Here the contour is being refined using the method outlined in step 017.
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31. Sanding with the random orbit sander (220 grit disks) follows. Good light makes it easy to see the last remaining lines left to sand from refining the contour with the carving head. Notice good light also reveals the subtle amount of contour that extends to the body points or horns. It's a small amount, but eliminates the illusion of being flat in those areas.
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32. The template is used to transfer the locations of weight reduction holes to the body's central section. The holes are drilled out with Forstner bits of the indicated sizes prior to adding the top plate. The weight reduction isn't strictly necessary, but I'm also doing this to demonstrate the technique to those who might not be familiar with how to do this.
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33. The REAR of the plate is marked to indicate the body cavity and a series of shallow holes are drilled to use as guides when shaping the inside contour to create a 1/4” plate thickness. The distance between the wood pin and the drill bit is locked at 1/4” to create the uniform plate thickness.
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34. To shape the inside contours of the top and rear plates a board is first made to hold them so they can be worked without the need for the curved outer contour to contact the work bench. The template traces the body shape (the inner line) and is cut out with the band saw. The outer line creates a 1/4” recessed ledge for the oversized plate to fit down into by creating a “step” using a 3/4” carbide straight router bit set to 1/4” depth. Both sides of the board have the step cut; this allows either the top or rear plate to be held by simply flipping the board over.
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35. The 4” right angle grinder with sanding disk can be used (as in step 018) to remove the excess material, but here I'm showing the use of a “Holy Galahad” blue medium carbide spiked carving tool. These are great for power carving, and if you look closely at the photo you'll notice it is made with holes in the face which allow you to see the actual surface as you shape it. A great tool, it's expensive but very nice to have!
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