Since discovering the fretboard radius of most basses is much smaller than a 6 string guitar I'm rethinking my design. Last night I read many posts here about how some people prefer a small radius, and some a large radius. It's a personal thing. I can see how a small radius would make it easier to not trip over strings. Converting a 6 string guitar presents another problem that the fretboard is only ¼" (.25") thick with approx .01" deep slots for the fret tangs. When you add a curvature to that, it makes the slots close to the bottom of the fretboard. This might not seem like a problem, but when doing a neck reset the fretboard extension is hanging out in air, just waiting to be snapped off. I've done that once! Since I have the 12" radius sanding block I don't think there would be a problem changing from a 16" radius.
IS THERE ANY LOGICAL REASON WHY I SHOULD PUSH FOR 9.5" RADIUS??? The fret slots would probably be .02" deeper at the edge of the fretboard.
BUT!!! Throwing the radius into the equation, the flat single adjustable saddle won't work. I'm trying to make it as low as possible. I'd have to make some deep notches in the saddle to get the action correct for the E & G strings. I'm going to have to redesign the bridge & saddles to take the probable 12" radius into account. That sends me back to just the individual saddles.
So I did a radius layout. I've spread the saddle string spacing from 2" to 2-1/8". That's the max I can go with the width of the fretboard. For reference, the nut is 1.70" wide with a 1.30" string spacing, leaving .20" between the center of the outer strings and the edge of the fretboard. With a 2" saddle string spacing the outer strings are .17" from the edge of the fretboard at the 21st fret. When I open that up to 2.125", the strings are .13" from the edge at the 21st fret. BUT, .15" at the 12th fret. I'll be sure to make the fret ends as flat as possible.
Also, a few people have mentioned they don't like Jumbo frets. That seems to be the standard with basses and electric guitars, probably to make the frets last longer. They are also a little higher, making it easier to press too hard and alter the pitch of the note. I've already bought the Jumbo fret wire. That's what I was planning on putting in. But all my vintage Yamaha's have narrower & slightly lower frets. Obviously bass strings are much thicker and harder to bend than acoustic guitar strings. But the nylon core strings I'll be using will certainly bend easier than steel acoustic guitar strings.
Now I'm wondering if I should stick with the smaller fret wire!!!
ALSO!!! I'm considering converting this guitar neck to BOLT ON, due to the possibility of later using steel strings and the additional tension causing the neck to pull up (not to be confused with neck relief) and require another neck reset to bring the action down. I'll keep the dovetail joint, just not glue it. I bought the inserts a couple of years ago but never used them. Maybe consider adding some additional reinforcement in the neck block area to keep it from forcing the top any lower near the sound hole, or maybe even reverse it slightly.
Yea, more changes. But I'd rather make changes in the planning stage vs. after the guitar is built.
AND!!! If I scrap the single saddle option, the individual saddles with be much lower and I DON'T need to do the full mockup!!! SBASSMAN!!! You got your wish!!!
BUT!!! I do need opinions on what fretboard radius and frets I should use. I'm going to start another version based on individual saddles and a 12" fretboard radius.