Wow. So could a better scarf joint be made if both glue surfaces were end grain rather than just one?
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What he has actually proven is that boards break more easily cross grain than they do long grain. Kids in karate classes have known that for decades. Notice that every time the end to end joint broke it was the glue line that broke. On the other hand every edge grain test broke along the grain but never once did the glue joint fail.
Exactly. The edge grain glue joints never failed, the wood did. He did make the point that sound woodworking practices utilize long grain for strength. FWIW - his end grain joints held better than I would have predicted.
I think the 4"x4" squares affected that end grain result. The pressure points are almost on top of the glue joint. If those were 8"×4" pieces you would get way more leverage and the joint would fail under much less pressure. If you glued two 16"×4" boards together end to end you could break that joint over your knee fairly easily.

That's just the problem.All things being equal, I came away from this believing that they are not weak, on their own. In fact, the data showed it took 3x the force to cause a failure
Yeah, totally get that. But you wouldn't do that with any grain orientation. There has to be some type of interlocking/increased surface area joint in a situation like that, no matter what.That's just the problem.
All things ARE equal... in his tests.
Little bitty square blocks, testing the strength of a glue joint vs the stability of a given wood fiber matrix.
Real world facts? ... in practice?
Try gluing two 80 inch boards together via butt joint... to create a stable 160" header that supports a couple hundred pounds of shutter panels.
Simply hang that assemblage cantilevered off the bench & give it a bounce.. It WILL snap at the butt joint.
A lap joint... (or scarf )... will not.
I'm only talking about endgrain butt joints.
Side to side is fine.
Yes it would.In the case of gluing 2 long planks together, end to end, it would fail because of the tiny glue surface and leverage. But not necessarily because it's end grain.

It will break in the grain, rather than the glue joint.Where's it gonna break?
Yeah... in a mesily 6 inches.But it takes 3x the force to break the glue than the wood.
What's the best joinery for metal?I think what's more important is whether or not gluing end to end has better tone.
I think what's more important is whether or not gluing end to end has better tone.
A butt joint is the best joinery for disco.What's the best joinery for metal?