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Fearful 12/6/1 cubes are built

finally got all the wood together for the cabs and they look pretty good. Should I start sound proofing the inside first or duratex the outside first? Also I kept the back off for now to make it easier to wire and sound proof but I'm wondering if I should have just nailed it on?
 
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finally got all the wood together for the cabs and they look pretty good. Should I start sound proofing the inside first or duratex the outside first? Also I kept the back off for now to make it easier to wire and sound proof but I'm wondering if I should have just nailed it on?
You dont want to paint without attaching the back.
I would do the internal damping and wiring. Stick the back on and then Duratex.

Are you going to round over the corners?
 
I'm not sure about the corners?! I got these corner things that go over, do I have to round them?
Which ones?
Picture?

Most people use a roundover router bit matched to the radius of the corner protectors.

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There have been some that use a rasp(@wcriley ) to do just enough.

How much you need is relative to corner covers and handling.
 
Do the flat packs come without corner and edge radii? Some reason I thought they did that for you. It would make proper assembly easier to get the first-time. If something is backwards or upside down, it'd be very obvious. Adds a lot of labor to the cost of the flat-pack, though, so I see both sides of that coin. I use a sander.
 
Yeah I don't own a router so I'll have so find another way.... Maybe sanding it down
Sanding birch plywood would give you some real biceps.

Presumably once these cabs are done you will be all set for a very long time, so investing in power tools is out.

If you know someone with a router I bet they would be quite happy to show it off to you on your cabs. Otherwise you'll be needing a rasp and steady hands.
 
Do NOT use silicone glue inside the cabinet.
Silicone glue offgasses things that may shorten the life of your speaker.

Your PL Premium has expansion and sealing capability.

If done properly, PL Premium will glue and seal as you said. In some cases, depending on how the adhesive was applied, there can be gaps where air can seep. Some people cut way the oozed PL and apply a sealant to ensure that the seams are air tight.

Using silicone in cabinets is not uncommon in the industry. It is used for joint sealing, gooping components in amps and crossovers to hold them in place and stop them from vibrating, and to seal jack plates. Silicone is also commonly used to repair torn and punctured speaker cones.

Silicone does release solvents as you said, as many products do. The key is to let it properly cure. This can take a week or longer depending on conditions. After that it is not a problem.