I've searched here, and on the interwebs at large, looking for the definitive answers for the DIYer on this. This is what I've come up with (basically, a lot more questions than answers).
Application methods:
Chemistry
Risks:
What haven't I considered?
Success stories?
Horror stories?
Thoughts, concerns, advice?
Application methods:
- Brush - Simple set up. Minimal cleanup. Coating build-up will follow radius of FB. Potential for brush-bristle FOD. Potential for brush-stroke marks (depending on how well material flows). Potential for air bubbles. Considerable post-cure sanding/polishing.
- Wipe On - similar to brush.
- Pour - Build a tape dam around FB and pour material. Simple set up. Minimal cleanup. Maximum post-cure sanding/polishing. Coating buildup will need to be re-radiused (hand sanding with radius block - since the point of these coatings is to provide a hard, abrasion resistant surface, hand sanding to remove a lot of material may prove quite dificult). Potential for air bubbles (but may be able to "torch" them out).
- Spray - More set up. Maximum cleanup. Minimal post-cure sanding/polishing.
Chemistry
- Cyanoacrylate (super glue) - Research suggests this is Carvin's Hard-As-Nails FB finish. This is what I used on boalg's neck (though that was fretted and no string wear on the finish is anticipated). Wipe on. Many many many coats. Lots of level sanding and re-coating. Looked great when I was done.
- Epoxy - What Would Jaco Do? Brush or pour application.
- Polyester - Same as Pedulla's Diamondkote. Brush or pour.
- Polyurethane - Automotive clear coat. Spray. Easy peasy. Is it tough enough for a FB coating?
Risks:
- Is the coating abrasion resistant enough to be long wearing under round wound stings?
- Is the coating tough enough to not crack or chip due to the wood moving?
- Does the coating form a good bond to the wood so it doesn't lift or separate (is there a clear primer that should be considered)?
- The coating will be on the FB only. The back of the neck with be oil and wax. How concerned do I need to be about the coating along the edge of the FB. Likely the weakest part of the system. How to minimize lifting/chipping here?
What haven't I considered?
Success stories?
Horror stories?
Thoughts, concerns, advice?