Lab Journal #16: All right, back from the laboratory with a boatload of pics. I am getting to the fun part now where everything begins to take shape. After getting the top to it's final thickness the neck blank needed to be thinned by about 1/8" to get the final body thickness of 1 5/8". Fortunately I had enough forethought to rough profile the back of the neck before this step. Thanks to that I can run the blank through the planer. Simply run the blank until it stops feeding through.
Once it stops feeding turn off the machine and pull it through.
A few passes and the thickness is spot on. Once the neck is the proper thickness the front side needs to be routed down to the same thickness as the body wings to allow the top to go all the way across. The neck is clamped to my router table top and another board with a straight edge is clamped to the neck as an edge guide. With the router set at the proper depth begin removing material in small passes.
After the first pass the guide board gets moved up the neck and reclamped. This is not the time for hurrying as the cost of a mistake here could be build-ending.:scowl: I try not to remove more than a 1/4" to 1/2" at a time to cut down on the possibility of the router grabbing in the wood. Some pics as I work my way up the neck.
Now is where precutting the fingerboard to shape will come in handy on this build. The fingerboard is clamped in place on the neck and is used as an edge guide to trim the square neck down to the exact profile. The router is still set at the exact depth to thickness the body wings around the fingerboard. Once those parts are at the proper depth the rest of the neck is profiled to it's final shape.
A picture of the fingerboard clamped in place. I like to leave a little air under the ends of my fingerboards and I left a little more than usual under this one for an interesting look. Ultimately there will only be about 3/32" between the fingerboard and the top.
Now that that is done I can glue on the body wings, First the top wing:
And the bottom wing:
Here is a great shot of the back of the neck before being carved. The wavy lines should look wicked once the neck is profiled.
Once both wings are glued on a little work with a scraper and sanding block and the top of the body will be smooth and ready for the top to be fit and glued.
Whew! I think that is enough for one day. When next we meet it's the super fun and tedious job of fitting the top around the neck. Until then, happy routing to you all...