• TalkBass has been independent since 1998. Add your voice.
    Create a free account to reply to discussions, view embedded media, and browse with fewer display ads.
    Join freeLog in
    Want zero display ads or expanded classifieds tools? Compare plans.

SBO 2022 - The Tailgate Trifecta

Interesting thread. Puts my crappy "workshop" in better perspective. I salute your ingenuity.

Re: carbon fiber vs aluminum stiffeners... Having been around pedal steel guitars with aluminum necks in cold winters, it comes to mind that aluminum's coefficient of thermal expansion is a lot higher than wood. Don't know the numbers for a cf composite, but I'd bet it's closer to wood. Not claiming that's relevant in this use.

The most appealing idea I've seen on stiffening comes from Bruce - stuffing a slot with tow fiber and epoxy. Haven't tried it myself, but sounds pretty cheap & simple.
That's correct, and a good point. Glass and Carbon fibre FRP will have much lower thermal expansion and contraction than any metal.
 
... The force exerted on the arrow when the string is released is mind boggling. I can't imagine a little flat stock of CF being stronger than one of these arrow shafts. The big factor here is the volume they take up in the neck.
They do flex some, but always want to go back to straight. And being glued and locked in place inside the neck, I can't imagine they wouldn't add at least some strength.
Here we're talking about a force being applied in the axial direction along the length of the arrow, which is completely different from what stiffening rods in a neck would see. Bending resistance VS axial compression strength.
 
I’ve been a bit lax about updates but we’re making steady forward progress.

As things tend to do, there have been some changes. About a week ago I was working on freshening up a couple of rusty old tool cases I had scrounged when the esteemed Mrs. AK4570 and daughter No. 2 came to visit (and to bring me coffee because I am spoiled rotten. And I love it. And them.) At any rate, the color I was applying to said tool cases was apparently the “perfect color” … so now I will be reusing the body from the P-copy and applying a new color, new pickguard (still using the AK plate) and fabricating a new mounting situation for controls.

The color in question with the license plate for comparison:

green.jpg


I’ve finally got my table saw up and running which is a huge help. When I purchased it locally, the previous owner gave me two motors with it, both USA Daytons. I pulled the 1hp 1725rpm motor off the saw and installed the 2hp 3450 motor. When I flipped the switch for her trial run, she spun backward!

Clearly, at some point in the past, someone had reversed the polarity which necessitated me re-reversing it.

Motor wiring.jpg


After addressing the rotational issues, I ripped out some neck pieces which were slighty more curvy than I was hoping for.

neckpieces.jpg


And the layout...

neck layout.jpg
 
The next day was set aside for jig making, a process greatly aided by a working table saw.

(don’t ask me why that picture is wonky… it was hot outside!)

jigmaking.jpg


I was also able to finish flattening the free-hand chain sawed ash for the back of the 5 string. It came in at 1 1/8 and I’m shooting for a ½ thick walnut top.

finally flat.jpg


morebetter.jpg


The sharp-eyed will probably notice that the upper horn has gotten a little thicker. Once I cut out the template, I realized it was a bit spindly and needed some more mass… so I massed it up.

I work midshift in an intervention program for at-risk youth so sleeping takes place in the morning/early afternoon. This in turn gives me a couple of uninterrupted hours in late afternoon to do a little bass building… in the hottest part of the day!

Undeterred, however, I attempted to persevere and applied “the trick” to my various neck pieces.

thetrick.jpg


Then busted out the big guns (3 ¼ hp router from the router table that I haven’t built yet…) and flattened them up.

neckplaning.jpg
 
@NKBassman , when I saw my first single-cut, I initially thought, “wow, I need one of those!” As time wore on though, they kinda paled on me a bit. I started working on this body design almost 3 years ago and as I drew, modified, re-drew, and re-drew ad infinitum, it dawned on me that by dropping the curve of the upper horn back into the neck, I could make a not-completely-unpleasant single cut. They’re still not my favorite thing, but I’ll eventually build at least one, probably a fretless… even though exactly 0% of the music I play calls for fretless bass. But that’s no impediment to the building bug, right?

At any rate, back to what’s currently on the bench… errr… tailgate.

The clamps came off and everything looked good, so it was on to sketching potential headstock shapes.

There. That’ll do. And more importantly, it met with approval from “she who commissioned the build,” otherwise known as my highly selective (picky) and strong-willed (stubborn) younger daughter.

View attachment 4740459

Dropped the clamps off of the 5-string’s body blank and tossed the body template on to find the best layout.

View attachment 4740463

My router planning jig will never match the precision engineering of @Bruce Johnson , but it’ll scrape the high points off of some chainsaw-slabbed ash.

View attachment 4740464

…making progress…

View attachment 4740465

And we’ve got the back flattened.

View attachment 4740466

Somewhat unexpectedly, this is a nice piece of ash. (Clears throat uncomfortably…) Really nice!

View attachment 4740470

We're headed out of town for the next couple of days... I wonder if I could sneak some tools into the luggage?:roflmao:
This makes me want to add a router to my toolbox. a lot.
 
  • Like
Reactions: instrumentalist
In this bass building game, I find the humble router indispensable. In my little tailgate “shop” it does yeoman’s duty in its originally intended role, serves as a planer (with jig), as a jointer (also with jig), along with a variety of other roles.

I’ve got 3 of the beasts: a large Makita that gets used for the majority of tasks, a small “laminate trimmer” sized Makita (great for pickup routes), and the monster shown above. I don’t have more than $100-$150 in all three having purchased them used in various and sundry places.

Best regards,
John
 
Once cut at far as the table saw would allow, it was onto the hard work of finishing the job with a completely inappropriately sized handsaw.

hard way.jpg


On second thought, it’s way too hot out here for this level of physical exertion… and I’m way too lazy! I was forced to tap into my farmboy past and tagged in an even more inappropriate tool… seen hiding in the upper corner of the picture.

easier.jpg


Yep… Old Reliable. The Porter Cable Tiger Saw. That made quick work of it.

gottem.jpg
 
Once the various pieces were liberated from their neighbors, I gave them a quick initial flattening with the No. 5 before clamping them in another @Bruce Johnson inspired router jig which my phone decided not to take pictures of as it was overheating. In the shade. With a breeze.

Regardless of technology’s inconsistencies, can we all agree that we owe Bruce a big “thank you” for his generosity in sharing tips and techniques over the years? Speaking for myself, I am more than happy to admit that most of my current setups, jigs, and general timesavers can be traced directly back to the (in)famous router jig thread.

At any rate, the first top was glued up and I closed out the day by cutting out the new headstock shape on the daughter bass.

topglued.jpg


headstock.jpg
 
Yes and no. A 30" scale neck will be 22.5" long from nut to 24th fret. So you have at least 1.5" of extra truss rod to deal with. So yes, it's too long. But if you're scratch building, you could have an absurdly long heel or go up to 36 frets to accommodate it, or have a really long space between the zero fret and "nut". :woot: Nah, scratch that, it's too long. :D

Or cut it down and have someone reweld it?
 
So you are saying that ideally the truss rod, assuming it’s adjusted from the body side, should end at the zero fret, or the nut?
How close is close enough, generally speaking and all.
My non-engineer brain wants to accept a large fudge factor, but I’m sure there is a zone beyond which the rod isn’t going to function well.
 
  • Like
Reactions: Beej
So you are saying that ideally the truss rod, assuming it’s adjusted from the body side, should end at the zero fret, or the nut?
How close is close enough, generally speaking and all.
My non-engineer brain wants to accept a large fudge factor, but I’m sure there is a zone beyond which the rod isn’t going to function well.
I'll first caveat by stating I'm not an engineer, so I'm just repeating what I understand. :D

Because the neck is thinner towards the nut, it's also more bendy there, and so the truss-rod does more work down at that end than at the heel end. So you benefit by having the truss rod installed in such a way that it can affect a change in the first four frets or so. I install mine so that the TR nut is right under the end of the fretboard, and that can either be under the nut or in most cases, since I use a zero fret, it's under the string spacer "nut".

I don't know of any advantages to having a heel-access truss-rod, so I don't use them. There is some argument that the nut-access truss-rod slot weakens the neck, but I use other build methods to compensate for that potential weakness and have never had a failure there (knocks on wood). :)
 

Latest posts