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Stratocaster Project

I have had this old Squier strat since I was 14 or so, circa. 1998 or thereabouts. I learned everything I know about playing guitar on this instrument (admittedly not much lol), but eventually started playing bass and became a bass player for the last 20-odd years. There's more sentimental value in the guitar than actual value, so I didn't feel compelled to sell it and just set it aside.

Now I am officially playing guitar on a semi-regular gig, and need a reliable backup instrument that I can bring to gigs. Unfortunately, the old teenager's Strat has some issues that need to be addressed, so I'm making some changes and planning to do the work myself.

First I'm going to deal with the electronics. I've been juggling various Seymour Duncan single coil-sized humbuckers in and out of this guitar for decades, but the sound is just too different from my main guitar to swap back and forth from song to song, so it's time for a complete electronics refit. I'll be making a new pickguard from a blank and and fitting the guitar with some Firebird mini-humbuckers that I got in a trade a while ago. That should match up closer with my other guitar, a Yamaha Revstar, but also should make this guitar it's own vibe, too. That's the gist of the plan to this point, I'll figure out the rest of the details as I go.

After that we'll need to deal with the neck. This guitar has had some frets damaged in the upper reaches for years now, and they're worn down and flubbing out in several spots. I've just never wanted to spend money to have it refretted. Then I recently found out that the truss rod is also seized or otherwise not working anymore either, so it's time for a new neck. I looked at some Warmoth replacement necks, but even shopping on-sale from their Showcase, after shipping and the worsening USD:CAD exchange rate I might as well just go to the store and buy a whole new guitar for what that would cost. I've been wanting to get into doing some instrument building and woodcraft as a side-side-side hobby, and since tool purchases don't need justification, I decided to build a new neck myself. the existing neck still plays shockingly okay below the 12th fret for now, so the new neck will be Phase 2 of the project after I get the electronics up and running and can resume gigging with it... but I am starting to gear up and mentally preparing for the build.

I built my first neck a few years ago for the DIY Upright Folk Bass project, which turned out shockingly playable, but I intentionally stopped short of doing any fret work on that project for multiple reasons. I have a friend lined up to help me on this project when I get to that stage.

This is going to be a long-ish term project, just because I'm busy and slow and don't really know what I'm doing. So I'm starting this thread as a kind of build diary. I'd appreciate input and encouragement if anyone would like to follow along.
 
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Here she is as of the latest iteration. SD Lil 59 in the bridge and a SD Duckbucker in the neck. Both great sounding pickups, but I'm just not feeling it anymore. I have some nice (I assume, lol) Firebird-style mini-humbuckers from a local builder here in Winnipeg just sitting in the drawer, so we're going to use those. I bought the Decoboom pickguard to try to dress it up a little bit, but never really liked the stark white on aged white look. It's also kinda flimsy, and the screw holes aren't a good fit either. So everything you see is on its way out!

IMG_6904.jpeg


I went back and forth a lot on what colour of pickguard to get, and eventually settled on dark red Tort. I ordered this blank Strat guard from Musiclily and LOVE the look against the aged white body. I got started on the layout a few nights ago, tracing the pickups and control layout off the original pg from this guitar, and the string paths using a straight edge along the neck, which will be used to determine the centerline for routing.

IMG_6912.jpeg


I'll be installing the Firebird pickups in roughly the existing Strat neck and bridge pickup locations, if anything just to minimize routing on the body. I haven't settled on a control layout or switch style yet, but I'm thinking it'll be best to keep in simple with Volume, Tone, and a 3-way switch, which also matches my Revstar.
 
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Looks like fun. I’d probably still stick one of the Strat pickups (Lil’59) in the middle position and use 3 toggles or a 5 way and a push pull to bring in the neck pickup but I’m silly like that… :smug:

I usually leave out the volume closest to the pickups since I hit it and turn down the volume when I’m playing (insert guitar player joke here) and just run volume and tone in the other 2 positions.

If you go with 2 pickups and a Fender style blade switch read this article and use a 5 way with loading caps to still get the “in between” sound. I’ve done it with a couple of 2 single coil guitars and once you find a good cap value it’s pretty nice.


Sorry about the ads. Premiere Guitar wasn’t that bad in the past.
 
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Once you've built a neck, eveything else will seem pretty easy, Of course, then you are screwed, this hobby Loothi-ary business is addictive. If you like the current neck profile, just copy it exactly, no need to reinvent any wheels, Luckily, Fender styke necks are very wood-efficient, just a 1" thick blank IIRC, plenty of kiln-dried blanks for sale on Ebay, Amazon, and others. Headstock or Heel trussrod adjuster? I wouldn't bother with an old-school SA trussrod, get a modern DA rod, simple 1/4" wide x 3/8" deep slot in most cases.
 
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Once you've built a neck, eveything else will seem pretty easy, Of course, then you are screwed, this hobby Loothi-ary business is addictive. If you like the current neck profile, just copy it exactly, no need to reinvent any wheels, Luckily, Fender styke necks are very wood-efficient, just a 1" thick blank IIRC, plenty of kiln-dried blanks for sale on Ebay, Amazon, and others. Headstock or Heel trussrod adjuster? I wouldn't bother with an old-school SA trussrod, get a modern DA rod, simple 1/4" wide x 3/8" deep slot in most cases.
I already have wood set aside for the neck actually... same as what I did for my Folk Bass project a few years ago. I'm planning to use some 100 y/o Douglas Fir 2x4s from that I salvaged my home during a major renovation a few years ago. I have a piece that I ripped into thirds to glue back together with opposing grain, as @Bruce Johnson taught me :).

I think I have a pre-radiused and pre-slotted guitar fingerboard that I bought from LMII when they were going out of business... I should probably look into that and see what exactly I bought. haha

Then I've been gearing up for the rest of it over the last few months, picking up a few things here and there when I see them on sale:

Routing Template from Solo Music:

Tuners also from Solo Music. I'm surprised I didn't spring for locking tuners actually :p. Oh well.
Buy Solo Pro Locking Guitar Machine Heads Set of 3+3

Dual action truss rod and some CF stiffening bars from Next Gen Guitars:
[Invalid or Expired Link Removed]

I may or may not add some brass BruceBars, we'll see if I feel like getting into that when the time comes.
 
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Looks like fun. I’d probably still stick one of the Strat pickups (Lil’59) in the middle position and use 3 toggles or a 5 way and a push pull to bring in the neck pickup but I’m silly like that… :smug:

I usually leave out the volume closest to the pickups since I hit it and turn down the volume when I’m playing (insert guitar player joke here) and just run volume and tone in the other 2 positions.

If you go with 2 pickups and a Fender style blade switch read this article and use a 5 way with loading caps to still get the “in between” sound. I’ve done it with a couple of 2 single coil guitars and once you find a good cap value it’s pretty nice.


Sorry about the ads. Premiere Guitar wasn’t that bad in the past.
That wiring scheme looks cool, and the more I read about it the more I think I like it. It's somewhat similar to what comes standard on the newer V2 Yamaha Revstars. My Revstar is a V1, so only has a 3-pos switch and no half-out-of-phase pickup combo options, so I have no experience with that setup.

I might try that actually since I already have a 5-pos blade switch on hand and would need to order a 3-pos blade if I wanted to go that route. There's also this SD wiring diagram using a 5-way switch for coil splitting. [Invalid or Expired Link Removed] Looks like my Firebird pickups are 4-conductor wiring, but I understand Firebirds are relatively low output compared to other humbuckers, so I don't know how they would sound split.

As far as adding a middle pickup goes, I think the Duckbucker would be preferable since it would give the widest variety in tone VS the Firebirds. I think it's actually primarily intended (i.e. marketed) as a middle pickup. But TBH I just don't want a middle pickup, for simplicity, tone, and aesthetic. For strummy rhythm playing stuff I love the neck-bridge middle position on a 2-hum guitar.
 
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Soooo, I found my LMII order receipt in my email and as it turns out, in September 2023 I ordered myself a pre-slotted bass fingerboard, not guitar! lol
Is there anyone out there doing what LMII was doing offering radiused and slotted fingerboards built to order?

EDIT: Looks like I should be able to order this from Stew Mac!
 
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Got a little more done last night while waiting for my order of switches and capacitors to come in. I realize this is beginner 101 stuff for most of you, but it's only like my second rodeo, so I'm gonna share for those who might appreciate it.

I was tired of stressing about messing this up and ruining the pickguard, so awaaaaaay we go.

Lay out the centerline for the pickup locations based on the neck edge lines, and mark the centerline on the template.
IMG_6950.jpeg


Stick the template to pg with double-sided tape and remove the bulk with a forstner bit on the drill press.
IMG_6951.jpeg


I had a bottom-bearing template bit in the right diameter for the corner radius, so flip everything over and route from the back.
IMG_6952.jpeg


Hold breath and check the fit. Not bad!
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Rinse and repeat.
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Mark the mounting hole locations.
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Hold breath some more... not bad! The masking tape on the template got a little chewed up on the first pickup, so the route for the bridge pickup is not quite as clean. Definitely good enough, just don't inspect it tooo closely.
IMG_6956.jpeg


Transfer the pg routes to the body and make the lines disappear. I did this freehand since it's all covered anyway. I also had to route a wiring channel for the neck pickup to the control cavity. No pics of the finished product.
IMG_6957.jpeg


et voila
IMG_6958.jpeg
 
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The masking tape on the template got a little chewed up on the first pickup, so the route for the bridge pickup is not quite as clean.
While it seems like "extra steps" this is a reason to use the glued and taped template to make a "clean" permanent template in a single piece of MDF, plywood, acrylic, or whatever, and then use that to route the guitar parts. If you make it from MDF, seal the edges with some finish. In any case, write on the surface of the template so you know what it fits/makes the hole for when you find it later.
 
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While it seems like "extra steps" this is a reason to use the glued and taped template to make a "clean" permanent template in a single piece of MDF, plywood, acrylic, or whatever, and then use that to route the guitar parts. If you make it from MDF, seal the edges with some finish. In any case, write on the surface of the template so you know what it fits/makes the hole for when you find it later.
Great suggestion, thanks! Kind of obvious in hindsight.
 
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Learned it right here. At first I couldn't understand why people were making up what seemed to be an apparently perfectly good template and then using it to make another one before routing the guitar parts. Then I got it. More production-oriented folks often use the "master" to route "working copies" and don't use the "master" for anything else. That's a bit overkill for the hobbyist, IMHO.
 
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Learned it right here. At first I couldn't understand why people were making up what seemed to be an apparently perfectly good template and then using it to make another one before routing the guitar parts. Then I got it. More production-oriented folks often use the "master" to route "working copies" and don't use the "master" for anything else. That's a bit overkill for the hobbyist, IMHO.
This being a one-off job for myself only, I didn't really think of it from a production point of view. The issue of mucking up the template from first to second cut is a good enough reason to do it next time though, even for a one-off.
 
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Settled and cut the control layout last night. Going with a single Volume and Tone, moving the volume knob further away from the bridge pickup than would be normal on a Strat, and going with a 5-way blade switch with the Bill Lawrence switching previously discussed above.

I was nervous about cutting the slot for the blade switch, but it turned out alright and everything fits! I cut it using a dremel, first scoring the line with a thin cutting wheel and then enbiggening the cut with a diamond bit of (approximately) the right width. The slot is a little messy, just don't look at it too closely.
IMG_6964.jpeg


Now I just need to wait for the last of my parts to arrive to start wiring it up.

In much worse news, I was looking for some parts and finally opened the box from Solo Music with my neck routing template, and found that it arrived in too many pieces :banghead:. I'll email them and see what they say about sending me a new one. If they won't play ball I'll have to make my own template from the existing neck.
IMG_6962.jpeg
 
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