Yeah it seems like they start to show signs after an hour or so of use. If you've run it more than an hour with no problems you should be good to go.
Fortunately it only takes me 30-45 seconds to run a tube through the tube tester, so I don't need to add that extra hour to my process since screening the tubes woth the tester should catch these.
You were able to verify that the tester shows the issue right off without having to burn them in for an hour? That's awesome!
There is a vendor that I use that is 1/3 cheaper per tube but has a 20% failure rate (at WAY smaller qty than you) and it would be nice to not have to run a tube for an hour to find out. Heck it's just nice to know this isn't just a me problem.