What if a bass maker used a CNC router to remove all the wood on the top and bottom plates to within 0.020" of the final contour, then completed the final dressing and graduating by hand? Would that instrument be inherently less musical than one where a poorly paid apprentice with chisels and planes did all the rough material removal?
You know, the steel wire in your strings comes from a big drawing mill. Would it be better if someone took a bar and manually hammered it into wire on an anvil, rather than relying on machinery with hundreds of horsepower to draw the wire through carbide dies?
And, yes, I would definitely think it's worthwhile to design something for repairability. You know, the design of mechanical joints has come a long long way since the violin-family neck joint was designed something like 400 years ago. There were no hardened and ground dowel pins, mass produced high strength fasteners, or surface ground bar stock available back then. If they had been available, the old masters would have used them.
See, I agree with this. I did take formal training how to be an electric bass luthier years ago, and made several instruments for gigging musicians at that time. It really changed my perception of what makes an instrument, a good instrument. I saw how making things by hand can actually introduce flaws and inconsistencies into the process as there is definitely room for human error. As I got into it, I found myself trying to duplicate some of the precision you see in manufactured instruments, and it took a while to get there.
I also saw that only certain parts of the process are critical to functionality and sound. Fingerboard dressing and Fretwork was one of them. I believe those functions, when done by hand, can produce fantastic instruments that meet playability requirements. Stewmac.com has perfected that art with their neck jig, which I used regularly to create really great playing necks that take into account wood strength, string tension, gravity in the playing position, and truss rod position.
So, if you can machine produce parts that don't require hand-made attention, you can produce a great instrument at a low cost.
Finishing? Man, it takes some pretty good equipment and dust free facilities, air control, moisture control in the finishing/sprayiong hoses, and more to produce consistently good finishes. In that respect, I think the manufacturers can go head to head with luthiers given how labor intensive it is, and fraught with alligators if you're not careful. And way labor intensive to do by hand -- without significantly better results than manufactured basses unless you wanted something unusual -- the value was in the customization, not the finish quality, which was a big headache. Nowadays, there may be some advantage to hand made instruments if they use nitrocellulose lacquer, which seemed to impart a slightly better sound than the poly finishes the make in manufacturing settings, but many other parts of the process seem to work just as well as manual processes for precision and quality.
In my view, based on the many books and articles I've read, one key part of an acoustic instrument is shaping and thicknessing the top and back. I agree that hand work on these things can find those sweet spots in the wood that might be lost in a standard thicknessing process in an assembly line. Provided humidity is constant, I never had problems with machined neck pockets and neck heel joints not fitting on electric basses either. I don't see crafstmanship as critical to that process.
Luthiers would probably roll over in their graves to hear this, as I think our lack of understanding of what is absolutely critical to sound and playability in the manufacturing process is part of what allows high prices to prevail...