Finally Back In Action -
After a very long week, I'm finally back up and running. After spending a couple days sick after Christmas, I then had to get all caught up on the work load at the day job. Having basically taken a 5 day weekend left kind of a mess to clean up upon my return. Luckily, it is the holiday season, so most of our clients are out anyways. It could have been way worse. So let's get back to work!
One Step Forward, Two Steps Back -
During my half sick stupor last weekend of trying to push through and get something accomplished, I screwed up and started shaping the neck before I had dealt with tapering it first. I just wasn't thinking very clearly and totally spaced it. So, I'm glad I stopped where I did, having only put the two initial facets in the neck. It was basically still very blocky, which means I could still work it the way I wanted to.
I decided to create a template that I could use for both the fretboard and the neck taper. My thinking here was, I can use this template to pre-shape the fretboard off the build and then just drop it on at the last minute, plus it'll have the added bonus of working as a neck taper template too -
From there, we can clamp it to the neck and break out the router. I used my little Amana pattern bit that I bought for doing pickup and control cavities, figured it should work just fine. -
Here's a shot of template clamped up, the router ready to go and my Uvex face shield. If you guys don't have one of these Uvex face shields, I highly recommend it. I purchased it for woodturning, but I tend to wear it for a LOT of stuff, especially when I use my router. That stupid router just has no dust collection, so it just sucks. I can hook a hose to it, but the little port inside it just doesn't pick up anything at all, so the shield is nice. The shield is anti-fog (sort of, I give it a solid b in that department) and you can replace it if it gets all scratched up without needing to buy a whole new unit. It was also affordable (in my world), I think I'm in it like $40 from Rockler -
My process (certainly not the correct one) was to clamp the template on at each end, run the router as far down each side as I could before the clamp at the headstock interfered (the clamp at the body end was out of the way and also clamping it to the bench), then move that clamp toward the middle of the neck and finish the routing. My bit is kinda short, so I had to make the first pass, then remove the template and make one more pass. It worked. Little sketchy, but it worked.
Now Where Was I? -
Oh yeah, carving a neck. Back to the "Neck Carving Jigerator 5000". After a couple hours of Shinto and half round rasp action, then some quick scuffing with some sandpaper so I can touch this wenge without feeling like you went to war against a porcupine (seriously, pick a softer, more workable wood, trust me), we have something looking kind of like this -
It's got a decent profile for now. We'll fine tune it as we go, but this gives me something that I can start focusing on other thing now, like the body!
Girl Look At That Body -
I figured why not go ahead and route the shape in that top while I was at it. So, toss the little Amana pattern bit in the router table so we can get after this top. My thinking was that at some point I will then be able to use this top as the pattern for the wings after this all starts coming together. I could be wrong, we'll see. So anyways, let's break out a few things and perform "The Trick" -
Yes, we all know the trick.

After a quick run through the router table, we can start laying things out to see what we've done -
Okay, Here's Where Things Get Fun -
So, I want the top to flush out so that the fretboard runs right down onto the top. That means we need to recess it into the neck blank. I made a lot of marks, broke out the marking knife and scored the line too, we're getting serious here. I think the best way to do this would be to build a router sled. But I don't really have what I need to do that, nor did I feel like doing it. Let's take a more...drastic approach, shall we? I've got the big ol' honking bit for doing slab flattening. You know, the one you'd use with a router sled. Let's juts put it in the router with a fixed base, set the depth to the same depth as the top (minus a hair, for "safe measure" ) and get jiggy with it! P.S. - This is one of those "Do as I say, not as I do" moments. -
Yeah, that doesn't look freaky at all!

Juts go slow and use your steadiest hand. You do have a steady hand, right? A little cleanup with the chisels at the end and then a quick pass or five with the shoulder plane to square it all up, I ended up with something resembling this -
Yeah man, that'll work. Not a bad day's effort. I've got a neck that's pretty much carved, I've got a top that's shaped, I've got the neck blank recess sorted and I've got a template to shape that fretboard.
Next Steps -
I need to figure out how I'm gonna dowel these body wings on now that I have the neck blank recess sorted and I can actually figure out exactly where the body wings will live. I don't currently have any dowels or anything like that, so I gotta think on it a bit. There's still a lot of snow and ice on our streets, so a trip to the harbor to get some freight may not happen this weekend, we'll see. Luckily, the wife sees where I am and knows where I'm trying to get to, and she knows I'm gonna be pushing to start buying things for this. But basically, until I figure out how to dowel these wings, I'm kind of parked. I'd like to get then doweled so I can start shaping the neck heel and then start working into routing the shape on the wings and routing the wiring channel and so on. For some reason, my brain keeps telling me to deal with the body first, then the headstock after the body is all together. I don't know why, it just is. But, I could switch direction and start working on the headstock if need be. I can also shape that fretboard and start thinking through my markers, getting it radiused and so on. I'll hold on the pickup route curve until I have the pickup and make a template for that. I want to have the fretboard glued on and then route for the pickup like you would any other build.
So there you go, we're back in action over here.

We're doing things the completely crazy way, but we're doing things none the less!
