I wanted to offer an update on this.
Amp came back from tech, said headphone jack was fine. Diagnosis from the receipt says "Discovered a lot of bad solder joints and lifted traces on back side of circuit board".
Picked it up last Friday and fired it up that evening. Sounded and worked as advertised (though the power light is still out, which has been the case since I bought it and I told the tech not to worry about it as I was concerned that it would rack the repair cost too high). The work he did brought back the previously non working signal/peak lights too.
Damn.......this amp sounds good. Among the very best I have played through.
Plugged it back again to play through it again the next morning (saturday) and nothing. It powered up, sound was coming from line out, phones and I was able to rule out cable/guitar and speaker. I had the back off and during the troubleshooting, I wiggled the speaker connections at the PC board and as I was wiggling the black one, sound came back. I noticed it started doing the same fizzy/scratchy sound at the end of notes (the very reason I took it in to have worked on in the first place), so I focused my attention on the black speaker connection at the PC board. I popped it off, re crimped it so it would have a stronger/tighter connection, and played some more. That seemed to fix it, but I thought at one point I could hear some of the fizzy/scratchy sound again, but could have been mistaken.
I was able to play through it today for a bit and there was no issue at all. Just glorious b100r sound.
I plan to continue playing through it as much as time allows and at the next band practice. So we will see how all that goes. Hopefully it holds up! I'll try to report back.