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Carbon Fiber TOW experts, please chime in

Greetings, first of all I’d like to thank this whole community, this forum is the library of Alexandria for almost anything related to stringed instruments, not just bass, however that is what we are here for. The contributions are truly amazing and I have found myself going through thread after thread just addicted to this knowledge, you guys have inspired me to become an amateur luthier. I’ve lurked for a long time and I’d greatly appreciate any help with this project.

I apologize this is long and a lot of questions, I hope you guys don’t find it too much; I took a couple of hours and reconsulted the different threads to make sure I’m not asking questions that I could just find on the forum; all this reading and thinking has finally made feel like I can move forward, but I have several questions.

Here is the situation: I have a bass with a neck that has a 12th fret kink and forward bow (I am completely positive these are the issues the neck has) and I want to learn how to do heat treatment and TOW reinforcements with this neck.

For reference I have 12k TOW. If Mr. Bruce Johnson and dwizum could give their thoughts on this that would be awesome.

So, my questions are:

1). Since I don’t have access to a router to deepen the truss channel to increase mechanical advantage of the TOW, and my lackluster chiseling skills may risk deepening the truss route incorrectly, what do you think would be the best way of installing the TOW on the backstrap of the neck? I have thought of three possibilities:
  1. Use a circular saw with a guide (I do have access to that, my dad made a DIY saw table for himself) set at the correct angle for the neck taper so that I can cut a straight slot (I’m guessing a depth of 3/16” to 1/4”, I’ll have to measure how much wood is there after I remove the truss rod, I thinned the neck several years ago) in the backstrap, then epoxy the TOW inside there and cover with a “skunk stripe” or long plug of a similar wood (I’ll try to get maple).
  2. Practice chiseling in a flat plank to make a sort of “ditch” on the back strap for the TOW to be epoxied on. Chiseling the relatively straight surface of the back strap should be a lot easier than the scooped truss channel for a beginner. Then cover with veneer.
  3. Roughen up the back strap and epoxy the TOW directly on it? I’m guessing I could also put a layer thicker epoxy over the tow and polish it so that it isn’t too “sticky” for sliding my thumb.
2). Would they be equivalent and only a matter of convenience and aesthetics, or do you guys think one of them is better than the others?

3). How deep should I cut in or chisel the slot (chisel in case you find that viable)?

4). I read in Stabalizing a Neck with a 12th Fret Kink Using Carbon Fiber Threads page 1 post # 6
Bruce mentioned about lightly twisting the TOW, what do you think he meant by that?

5). I also see in that post that the OP didn’t cover the slot, if I can’t find a fitting veneer or wood to do a plug I may have to leave it open at least temporarily, do you think that may affect things?

6). From what I’ve understood it would probably be necessary to add more TOW from the neck heel to around the 10th fret for more reinforcement there, correct?

7). I have a very specific wish that I would like to know if the TOW reinforcement will allow: there is one thing for which the bow forward is useful for me, and that is for down tuning, I play different styles of music and the sonority of standard gauge strings down tuned A to C (five steps down from standard) is very fitting for one of them, and the big arc of the forward bow allows for good action at that very low tension with a booming sound with a strong fundamental, similar to a short scale bass but clearer and with more sustain.

Basically I want the TOW to prevent a forward bow and kink from ever developing again, while providing enough range to get proper relief for both standard tension and low tension situations with adjustment of the truss rod to give me that flexibility of use. I think getting good relief after reinforcement under low tension would require the truss rod to be almost or completely loose.

Could you give me an idea on how to calculate how many layers of TOW to use on the body to neck transition and how much on the rest towards the headstock to achieve this?

8). Since the TOW strength would act based on its height relative to the depth of the neck, cutting the 12K to 6K or so size or maybe even narrower would be better regardless of the method above and use less TOW in total since there will be a couple of strands one over the other in layers, right? Since the slot made from option 1 would be a single circular saw width (around 2mm or a little over 1/16” I think) I may have to reduce the tow width a lot. I don’t how good a result I could get from widening the slot by passing neck to the saw again a saw width to the side.

9). Since the channel in possibility 1 would start from the very back of the neck heel onto the 5th fret, do you think getting rid of that wood in the center would create a possibility for a crack forming from the heel down the centerline of the cut channel? Would the epoxy help prevent that?

10). Another important matter is that the west systems marine epoxy that most recommend is extremely out of my budget in my country. I located a reasonably priced nationally made 1:1 epoxy, in the video they made it looks gel like and has a 20 hour cure time, do you think that could work?
They also have a 2:1 epoxy, but I don’t know what’s better for this application, from what I’ve understood you want the thinnest possible and slow curing to soak the TOW.
I’ve read that heating the wood can make the epoxy thinner but also faster curing, I don’t know if that could be useful.

11). How viable do you think hide glue is for this, seeing that it is often used for instrument building and repair and can be thinned depending on the application?

Best regard, best wishes, and thank you all from Colombia.
 
Even an inexpensive Harbor Freight router will do a far better job than you can do with a chisel. The circular saw idea sounds terrifying.
Invalid Link Removed
Or get something better used, like a Bosch Colt router, or even a Dremel with a mini router base attachment.

@Bruce Johnson is the resident TOW expert, If you are lucky, he'll chime in.
 
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Thanks for answers guys.
Even an inexpensive Harbor Freight router will do a far better job than you can do with a chisel. The circular saw idea sounds terrifying.
Invalid Link Removed
Or get something better used, like a Bosch Colt router, or even a Dremel with a mini router base attachment.

@Bruce Johnson is the resident TOW expert, If you are lucky, he'll chime in.
I look in to that type of base, my father has a simple Dremel he could borrow, though the cheapest base is the same price as the cheapest router in my country.

The saw table my father made is mostly for thicknessing and has worked well for that purpose. I did some minor research and I think I understand some of the risks with it, mostly the kickback; my father hasn't told me about it happening the couple times he used it so far, but I guess it's a latent danger, even if he made the fence and height adjustment fairly well.

I'll eventually get the router (I have a very tight budget at the moment) but I wanted to see what I could do with I have currently, it's the only bass I have and I don't want to wait much more to fix it.
 
Hello, and welcome to Luthier's Corner!

My overall recommendation, before you start ripping the neck apart and modifying it, is to do the basic repairs first, and see if they work. Try the heat straightening method to reduce the forward bow and flatten out the Ski Jump. Use some patience and get it fairly close to flat. Then do a good leveling of the frets, and crown and polish them. Put the bass back together, and try it out. That may be all you need to do to get it fixed and playable again. Which I assume is what you want?

It may be fine for many years. But if, after a year or so, the Ski Jump starts to appear again, then you can think about adding the carbon fiber TOW backstrap.

If you decide to add the TOW backstrap, it should be added to the back of the neck, First, do the heat treatment again to bring the Ski Jump back to flat again. Then, cut a narrow shallow slot down the back of the neck, from the 5th fret to the heel. Do this carefully with a knife and a narrow chisel. DO NOT try to cut the slot with a tablesaw or a router, unless you really know what you are doing. I normally cut those slots with a Milling Machine or a Pin Router, holding the neck securely in special fixtures. Assuming that you don't have those, play it safe and cut the slot by hand with a chisel.

The slot only needs to be around 1mm-2mm wide x 1mm deep. Then cut two strands of the TOW the length to fit the slot. That's all the TOW you need. Pour a small amount of epoxy in the slot, lay the TOW on top of it, and fill the slot with the epoxy. Use an epoxy that is a liquid, not a gel. And you can mix some black pigment or dye into the epoxy to make it appear as a black stripe. Fill the slot with epoxy up over the top a little bit. After it's cured, file it down to match the shape of the back of the neck. You can sand it up to a fine polish and leave it like that. You don't have to paint over it, if you don't want to. Cut the slot neatly, and you end up with a neat black stripe.
 
Hello, and welcome to Luthier's Corner!

My overall recommendation, before you start ripping the neck apart and modifying it, is to do the basic repairs first, and see if they work. Try the heat straightening method to reduce the forward bow and flatten out the Ski Jump. Use some patience and get it fairly close to flat. Then do a good leveling of the frets, and crown and polish them. Put the bass back together, and try it out. That may be all you need to do to get it fixed and playable again. Which I assume is what you want?

It may be fine for many years. But if, after a year or so, the Ski Jump starts to appear again, then you can think about adding the carbon fiber TOW backstrap.

If you decide to add the TOW backstrap, it should be added to the back of the neck, First, do the heat treatment again to bring the Ski Jump back to flat again. Then, cut a narrow shallow slot down the back of the neck, from the 5th fret to the heel. Do this carefully with a knife and a narrow chisel. DO NOT try to cut the slot with a tablesaw or a router, unless you really know what you are doing. I normally cut those slots with a Milling Machine or a Pin Router, holding the neck securely in special fixtures. Assuming that you don't have those, play it safe and cut the slot by hand with a chisel.

The slot only needs to be around 1mm-2mm wide x 1mm deep. Then cut two strands of the TOW the length to fit the slot. That's all the TOW you need. Pour a small amount of epoxy in the slot, lay the TOW on top of it, and fill the slot with the epoxy. Use an epoxy that is a liquid, not a gel. And you can mix some black pigment or dye into the epoxy to make it appear as a black stripe. Fill the slot with epoxy up over the top a little bit. After it's cured, file it down to match the shape of the back of the neck. You can sand it up to a fine polish and leave it like that. You don't have to paint over it, if you don't want to. Cut the slot neatly, and you end up with a neat black stripe.
Greatly appreciated Bruce!

I'll do the heat treatment and hope for the best.

My biggest issue if the kink/bow comes back would be getting the right epoxy, as I said the cost of west systems here is enough to pay a month of rent for an average flat! I'll ask a national epoxy company and see if they have something thin enough.

I will also repeat one of the questions here in case it was missed:
How viable do you think hide glue is for this, seeing that it is often used for instrument building and repair and can be thinned depending on the application?

Also thanks a lot for giving me metric measurements, l should still print an imperial fractions to metric conversion chart for future work haha.
 
Greatly appreciated Bruce!

I'll do the heat treatment and hope for the best.

My biggest issue if the kink/bow comes back would be getting the right epoxy, as I said the cost of west systems here is enough to pay a month of rent for an average flat! I'll ask a national epoxy company and see if they have something thin enough.

I will also repeat one of the questions here in case it was missed:
How viable do you think hide glue is for this, seeing that it is often used for instrument building and repair and can be thinned depending on the application?

Also thanks a lot for giving me metric measurements, l should still print an imperial fractions to metric conversion chart for future work haha.

The important thing about the epoxy is that it has to be a fairly low-viscosity liquid, not a thick gel or paste. Look for epoxy that comes in a kit of two squeeze bottles. When you tilt the bottles, you can see the liquid inside flowing around. That's what you want, so it will saturate the TOW fibers and sink into the wooden walls of the slot. And epoxy chemically cures, without needing any moisture or air or clamping pressure. A block or strip of cured epoxy is about as strong as maple. Marine epoxy, in particular, will shrink and expand at about the same rate as wood, through big temperature and humidity changes.

Hot Hide Glue might work for this job, but not as well as epoxy. Hide glue is very strong for bonding wood pieces together, but it's not so strong filling a gap. A cured block of Hide Glue can tend to be structurally weak, and may crack from shrinkage. It also softens at a much lower temperature than epoxy.

Also, a Dremel-type rotary tool would work okay for cutting the slot for the TOW backstrap. Use one of the ball-shaped wood cutting bits, not a mini-router bit. Lay down two strips of masking tape on the back of the neck, as the guidelines for the sides of the slot. Use the Dremel to carefully grind a half-round slot between the two strips of tape. It requires a steady hand, but it may be easier than using a chisel.
 
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How viable do you think hide glue is for this, seeing that it is often used for instrument building and repair and can be thinned depending on the application?
Hide glue is a very good adhesive but it’s really meant for gluing wood to wood (or other porous, natural materials). It would not work for this application at all, unfortunately. When carbon fiber tow is set in epoxy the epoxy cures around the fibers and it essentially forms a reinforced plastic that bonds the fibers to the wood.
Hide glue wouldn’t really work for that because it wouldn’t bond to the fibers and it wouldn’t fill the gaps between them. Hide glue needs two surfaces that are fitted perfectly together in order to form a bond and that’s not how the mechanics of the tow repair work.

Edit: looks like @Bruce Johnson was typing at the same time I was.
 
Hide glue is a very good adhesive but it’s really meant for gluing wood to wood (or other porous, natural materials). It would not work for this application at all, unfortunately. When carbon fiber tow is set in epoxy the epoxy cures around the fibers and it essentially forms a reinforced plastic that bonds the fibers to the wood.
Hide glue wouldn’t really work for that because it wouldn’t bond to the fibers and it wouldn’t fill the gaps between them. Hide glue needs two surfaces that are fitted perfectly together in order to form a bond and that’s not how the mechanics of the tow repair work.

Edit: looks like @Bruce Johnson was typing at the same time I was.

Hey Ethan;

I think the Hide Glue would probably bond okay to the carbon fiber strands. The problem is that the mass of Hide Glue, when it cools down and cures, would probably shrink and crack.
 
Hey Ethan;

I think the Hide Glue would probably bond okay to the carbon fiber strands. The problem is that the mass of Hide Glue, when it cools down and cures, would probably shrink and crack.
Hi Bruce;
I could see it working with a cover strip of maple and light clamping pressure…. maybe and probably only for a while.

As you say, the hide glue will shrink but, also, it requires a tight-fitting joint to bond well. Without that contact between surfaces I envision a strip of solidified hide glue shrinking back from the wood surface that it only marginally bonded to and then crumbling once it cures, exposing strands of tow that it also only sort of bonded to. Merely speculation, of course!
 
Guys, this is one of the epoxies the company I mentioned sell, could you please see the video? Do you think that viscosity will work or does it need to be even thinner?:

https://articulo.mercadolibre.com.co/MCO-593250779-resina-epoxica-translucida-para-fibra-de-carbono-1kg200gr-_JM#origin%3Dshare%26sid%3Dshare

It looks liquid though not water thin, and it is made to be used for carbon fiber. He said it fully cures in 24 hours.

Yes, that epoxy would work fine. It's made specifically for saturating carbon fiber cloth. Hopefully, you could buy a smaller kit!
 
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Guys, this is one of the epoxies the company I mentioned sell, could you please see the video? Do you think that viscosity will work or does it need to be even thinner?:

https://articulo.mercadolibre.com.co/MCO-593250779-resina-epoxica-translucida-para-fibra-de-carbono-1kg200gr-_JM#origin%3Dshare%26sid%3Dshare

It looks liquid though not water thin, and it is made to be used for carbon fiber. He said it fully cures in 24 hours.
I read a translation of the page and the description makes it sound perfect for this application. If they make a low viscosity version that might even be better.
 
Thank god! I'll ask if they have something thinner and smaller. Honestly I do want to do the reinforcement right after the heat treatment because I want it to be one and done; after the fix is done I plan to do a lot of cosmetic work on this bass (including painting the neck) and some interesting electronic work, which I'll of course document in the forum.

Bruce, since you are wonderfully thorough and may think about the fretjob, I wanted to let you know that this bass is fretless at the moment. After I removed the frets a long time ago with the foolish and impulsive idea of getting rid of fret buzz... I discovered the joys and pleasures of fingerboard buzz (not mwah, thats the good kind). But also of smooth glissandos and some microtonality after I set it up better.

I did end up filling the fret spaces eventually with exit sign plastic (following the advice on this forum) as removing the frets without support probably made the forward bow worse.
 
Thank god! I'll ask if they have something thinner and smaller. Honestly I do want to do the reinforcement right after the heat treatment because I want it to be one and done; after the fix is done I plan to do a lot of cosmetic work on this bass (including painting the neck) and some interesting electronic work, which I'll of course document in the forum.

Bruce, since you are wonderfully thorough and may think about the fretjob, I wanted to let you know that this bass is fretless at the moment. After I removed the frets a long time ago with the foolish and impulsive idea of getting rid of fret buzz... I discovered the joys and pleasures of fingerboard buzz (not mwah, thats the good kind). But also of smooth glissandos and some microtonality after I set it up better.

I did end up filling the fret spaces eventually with exit sign plastic (following the advice on this forum) as removing the frets without support probably made the forward bow worse.

Have you seen our long thread about truing up fretless fingerboards? It's an old thread, which goes into deep geometry and tools and procedure..

 
Have you seen our long thread about truing up fretless fingerboards? It's an old thread, which goes into deep geometry and tools and procedure..

Thank you Bruce, I will read it and keep it handy when I get the neck straight again.

Is it true that keeping the neck dead straight provides the best "mwah" on fretless? I have this bass always downtuned 4 or 5 steps down, so the low tension and high action don't really produce any sound like that. I play old round wonds with a light touch.

How do you think I should measure any depressions I may have dug over time in the fingerboard? So far I see some scratches from the winds in the areas I play the most.
 
How do you think I should measure any depressions I may have dug over time in the fingerboard? So far I see some scratches from the winds in the areas I play the most.
Years ago I had bought a bass that a previous owner had defretted. He had terrible playing technique that gouged huge ruts into the board. The luthier repaired the fingerboard by removing all the wood above the level of the ruts. There was a lot of wood removed.
 
Thank you Bruce, I will read it and keep it handy when I get the neck straight again.

Is it true that keeping the neck dead straight provides the best "mwah" on fretless? I have this bass always downtuned 4 or 5 steps down, so the low tension and high action don't really produce any sound like that. I play old round wonds with a light touch.

How do you think I should measure any depressions I may have dug over time in the fingerboard? So far I see some scratches from the winds in the areas I play the most.

We've had plenty of discussions about how to create the Mwah sound on a fretless: