Absolutely, recessing is part of the finishing and that's how a typical grill is installed.
Why don't you look and see how other designers (successfully) do this? It seems like you are working really hard to reinvent the wheel, without realizing the the wheel has already been invented.
I was not intended to reinvent the wheel. I was played on messa boogie power house 212, i like it sounds ok. I started some research and found that faital speakers are used as replacement in some messa boogie cabs. I don't know if that's true but found that some people successfuly assembly 212 cabs with faital pro with good results. I ordered driver for 60% of price brand new.
Mounted to my old cab, and I immediately found a difference, I can play with flat settings pluged into wtx260, and sound's better then my old muddy speakers. I think I will mount some ports to old cab to test response, before assembling final cab.
At begining I had plan do as a typical 212 cab but I found that site: DIY Loudspeaker Projects Troels Gravesen and was amazed how these speakers looks. I think guy know what he is doing, a lot of tips and advices can be found on his website. I tried contact him, but he replied that instrument speakers are not in his comfort zone.
For gigs I have david eden 212xlt, but that one I want to keep mostly in a house.