I understand all the factors that can affect a wooden instrument. However I respectfully disagree about this not being a factory issue.
Without a shim, the neck sits too deep in the pocket. So deep in fact that the bridge saddles cannot be lowered enough to compensate. When the saddles are dropped as far as possible, the action is still so high as to render it unplayable. As I wrote in another post, bridge saddles are designed to have adjustable height specifically to compensate for variances. This bass is so far out of spec that the bridge cannot be made to compensate. That is and always will be a factory defect, in my opinion.
There can only be two causes (maybe a little of both)
- The neck pocket was routed too deep
- The neck heel was shaped too thin
I just don’t think that expecting a guitar to be playable without significant intervention is some kind of unrealistic goal.