All this guitar electronics talk probably warrants a soldering 101 discussion for those that don’t solder often but want to do their own basic work. I’m no soldering savant but I do get around ok with an iron. Others can chime in with additional helpful info but there are at least three key facets to successful soldering of guitar components…
The right tools (can’t be overstated enough)
The right solder (makes a hard job much easier)
Practice (just a few minutes with a test piece can make a huge difference)
Tools
This isn’t 1965 anymore. If you have one of those black and decker soldering guns with the wire tip, just put it in the trash. You need a soldering station that has an iron with an assortment of tip sizes and shapes. The station should have a variable temperature setting that goes high enough to rapidly melt the solder and warm up the components but not so hot that it fries everything it touches. A nice one with all the assorted tips and extras will run between $50 and $100. A pro level for people that solder for a living can easily run well north of that. Weller is pretty much the industry standard for soldering stations. Ideally the soldering kit will have a wet sponge for tip cleaning, a brass steel wool pad for cleaning, at least 4 different tips (large chisel, medium chisel, small chisel and point end) and a desoldering tool to suck up wet solder. Radio Shack had a nice one (if they’re still around) or you can get one on Amazon. Buy a 12 pack of small copper alligator clamps to use as heat sinks. Buy a set of helping hands - a weighted clamping stand with flex arms and at least two alligator clamps to hold parts in place so you can easily use one hand for solder and the other for the iron.
Solder
You’re soldering fine gauge wire onto thin metal tabs and sensitive pot housings vs assembling copper pipe fittings, so use a solder designed for the job, not that roll of lead crap from Home Depot. I get mine from GFS or EBay. It’s a fine silver/lead solder with a rosin core so usually no flux is needed and it melts clean and quick.
Practice
Practice makes perfect and doesn’t really take that long. Go to GC and buy a spare pot or two. Practice stripping, twisting and tinning the wire. Practice tinning the lugs and the pot housing. Practice touching the tinned lug with the iron and inserting the tinned wire. Practice prepping the pot housing with a scraper or exacta knife. Practice pooling solder on the pot housing. Practice tinning a piece of wire mesh and then soldering it to the pot housing. Practice using the copper alligator clips as heat sinks to protect small parts from getting overheated. Just doing each of these thing a few times can greatly improve our chance of success.