This is the home-made bending rig with the silicone heating blanket and controller.
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Each side is placed in a sandwich consisting of:
A spring steel slat
Aluminium foil
Damp kraft paper
The wood
More damp kraft paper
More foil
Another steel slat.
The heating blanket
Yet another steel slat
The centre screw is wound up and the sandwich inserted . The heat is switched on and when it gets up to the required temperature the screw is wound down. Then each end is pulled down and tightened. There are wing nuts on the end of the threaded rods. Then it looks like this. There are no action photos because I'm a bit busy doing all that.
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The sandwich is heated up to about 320°F, kept at that temp for about 15-20 minutes, then allowed to cool down to room temp. The heating process is then repeated after which I let it cool down completely overnight.
When it comes to getting the bent side out, the spring steel slat nearest to the bending form will try to straighten out and break the side, so I made these clips. They are plastic covered wire (for garden fencing) with one end flattened.
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These are inserted into the form and prevent the innermost slat from straightening out; two at each end and two as near to the waist as possible.
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Here's the first side bent and fitted into the mould to prevent any tendency it might have to straighten out again.
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Both sides bent, ends trimmed and fitted into the mould.
Bending sides is always a bit stressfull, especially if you don't do it very often. Some wood doesn't want to bend at all. I've had sides where the bend in the waist has come out tighter than the shape of the form, which doesn't seem possible, but walnut has always seems to behave itself and this time is no exception. This is Claro walnut, by the way.
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