If that's your definition of punchy and you always want that voicing the simple solution is to build with extended shelf depth, or block one side of the port. Conversely cut EQ below the frequencies you think defines "punchy" and run master gain slightly higher to compensate. With this approach you run out of eardrums way before you run out of excursion.
To me though, punch has become a broadband phenomenon. When a note speaks at from the lowest to the highest with visceral immediacy, when transient attacks are supported by the broader band, it just hurts so nice.
A lot of people haven't really explored the potential of changing the port by way of the extension or by way of port blocking. I'm pretty happy with what I hear already, but I would think it would be easy to make a compression-fit port block as you've described. Of course a lot can be obtained with judicious use of EQ shaping as well.
If I want 'punch' from my setup I tend to do several things...run my pickups in series rather than parallel for more low mid, and roll off any of the deeper lows on my head. The problem of course, is that 'punch' can also intrude on the frequencies that also cause 'mud' if you're not careful or your amp has a fairly wide Q in that range.
Thanks Jim! Its been hard for a few people to understand...that the fEARfuls don't require lots of wattage (they're not lacking in sensitivity like the Acme speakers tend to be), but they CAN use a lot of power. Where other speakers give up the ghost in displacement limited power handling, the 3015LF isn't even close...meaning that if you have power on tap, you can keep applying more pressure. Therefore at its loudest, a single 15/6 can give you the volume and 'feel' (that breeze at the seat of your pants) that you'd get from running a bigger cab.
When people talk about the feel of a big cab at their backs, I've used many big cabs (8x10, 3x15, 2x15) or big rigs (15+2x12, 15+4x10) and the fEARful setup I have now pushes more air, more vibration, more pressure than any of them. And I can hear it from different angles on stage. It was a pleasure this summer to play a few festival stages and be 15 feet or more from my rig and still get the lows, still get the mids, and still get the feel even though I wasn't right up on it.