3.1 Stripping The Adhesive
It took some elbow grease to get the black spray adhesive off the lower back of the cab.
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I had to use the Acetone and an old t-shirt to strip the heavy layers of the adhesive off. Wet the t-shirt with the acetone and and scrub vigorously and the adhesive will ball up in little pills. Brush the pills off and repeat until you finally get all the heavy concentrations off.
*When using the acetone, do so in a well ventilated area (I had a fan circulating the air with the window open.), wear gloves (you really don't want that stuff to seep into your hands or dry your skin out) and no open flames (or powered electrical equipment. The Variac, buss strip and meter in the corner were unplugged).
4. Prepping The Cabinet
Next, I started sanding using an orbital sander with 60 grit sandpaper. Several areas still has a thin layer of residual adhesive. This residue will pill up as you sand. Just keep brushing it away and keep sanding until the surface is mostly clean and leveled. At this point you should be able to switch to an 80 grit paper and this should pull any remaining residue off the surface. Once everything is sanded, then I sand it again, this time with a 120 grit paper.
From here, I dusted everything off, in preparation for the next step.
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The bottom section in this photo is where that black spray adhesive was and is stripped down to the bare MDF. The remaining black is the flat black spray paint, inside the chassis compartment.
I have one spot on the cabinet that is going to require filling. It's at the bottom-middle of the front, below the grill opening.
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If you look closely, you'll see a crack radiating down and to the right from the gouge. I thinned few drops of Titebond with a a couple drops of water, mixed it with a toothpick and then worked a few drops off the toothpick, down into the crack. The thinned wood glue will seep into the crack through capillary action. I then took a couple pieces of scrap wood and a pair of clamps and pressed the MDF back in line.
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I will have to let this sit until tomorrow, then I'll be able to remove the clamps and fill the gouge with some wood putty. That should give me time to go to the hardware store to get some more wood putty, as what I had has dried out solid.
More to come...